Ultrasonic Sensors for Process Control

In today’s industrial settings it’s important to maximize performance, reduce waste, and increase reliability. Migatron’s ultrasonic sensors provide a foundation for achieving process control across a wide range of industrial environments. These industrial sensors offer non-contact distance measurement, object detection, and level monitoring capabilities that support highly automated operations.

Key Applications for Sensors in Process Control

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Level Monitoring

Ensure accurate measurement of liquid and bulk material levels in tanks, hoppers, and silos. Our sensors deliver continuous analog voltage output for real-time process automation improving accuracy in dosing, batching, and inventory management

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Object Detection and Positioning

Ultrasonic sensors can detect the presence of parts, packages, or components on conveyor lines or in robotic systems. Ultrasonic sensors are immune to color, surface finish, or transparency, providing reliable detection in dusty industrial environments

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Distance Measurement

Maintain consistent spacing and monitor moving machinery with distance feedback. Migatron’s sensors enable real-time control based on position—essential for sorting systems, alignment checks, and quality inspection

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More Key Applications

- Roll Diameter
- Equipment Alignment
- Object Positioning on Conveyors
- Open Channel Flow
- Wastewater Levels

Migatron Industrial Sensors Designed for Process Control

rps-150

RPS-150

Proximity and Level Sensor
Broad Sensing Beam

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PRS-429A-IS

Intrinsically Safe "ia"
Various Sensing Ranges

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RPS-4000

Temperature Compensated Ultrasonic Sensor
4-20mA Level Sensor for Storage Tanks

Benefits of Migatron Ultrasonic Sensors

  • Non-Contact Measurement: No moving parts, no mechanical wear ideal for harsh, wet, dusty, or corrosive environments.
  • Adaptable Outputs: Choose from 0–10V or 4–20mA analog outputs, pulse width, or relay switching for flexible integration with PLCs, control systems, and display meters.
  • Hazardous Location Ready: Our Intrinsically Safe Ultrasonic Sensors, such as the RPS-409A-IS2 and RPS-409A-IS3, are certified for use in ANZEx/ATEX/IECEx environments.
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