Digitization of energy plants with direct sensor integration in control rooms and cloud systems

The SG-gateway supports the communication protocols used in the energy sector, including IEC60870-5-104 and IEC61850, and enables easy interconnection of numerous different energy devices. In addition, OPC-UA and MQTT functionality – that can be used simultaneously – enables direct integration into cloud-based enterprise applications.

The Multi-I/O interface allows connection of classic sensors (0-20 mA / 4-20 mA or 0-10 V) into energy automation applications as well as direct device monitoring in cloud systems. In addition, the Multi-I/O interface provides powerful digital inputs/outputs for integration and control of 24 V controlled devices within energy communication systems.
A 4-port switch enables routing of any Ethernet-based protocol between two separate IP networks.

Besides IEC protocols, devices in the field can be connected via Modbus TCP and RTU. As an option, the SG-gateway is available with a 4G/LTE modem providing an additional communication channel for all TCP-based protocols.
The optional WLAN interface can be used for configuration but also for connection to control rooms. As the WLAN port supports all Ethernet-based protocols this also enables the connection of wireless sensor technology (e.g. Modbus TCP via WLAN) as well as the wireless connection of remote IEDs via IEC 61850 to the SG-gateway.

Features & benefits

  • Easy way to transfer analog as well as digital I/O data from electrical devices in the field to SCADA or cloud systems, as well as control digital outputs from central control rooms
  • Connects switchgear to SCADA systems
  • Supports various communication protocols (IEC61850, IEC60870-5-104, Modbus, OPC-UA, MQTT)
  • Connectivity via Ethernet or via optional wireless modems: WLAN or 4G (LTE)
  • Easy, web-based configuration with any standard browser
  • Onboard WebPLC for easy data conversion and control functions
  • Rugged metal enclosure for stand-alone DIN rail operation
  • Worldwide technical support and consulting services
  • Communication paths separated in the device enable secure network separation
  • Cyber security features including password protection, user management and OpenVPN
  • Continuous software maintenance by HMS, devices can be updated on-site as well as remotely
  • Easy export and import of configuration to simplify volume installations

4-P. Switch & Multi-IO

4-Port Switch

  • Hardwired to second internal Ethernet interface
  • All Ethernet-based protocols and features are also available via the integrated switch
  • 4 x RJ45 10/100BaseT connectors

Multi-IO interface

  • 8x digital input/output
    – All inputs can be used as output or input
    – No galvanic isolation of the inputs/outputs
    – Digital inputs: True from 15 V DC, False up to 5V DC max., 24 V DC, 5 mA (typ.)
    – Digital outputs: Short circuit and overload resistant, per output 24 V DC, 500 mA (typ.), in sum not more than 2 A
  • 8x analog inputs
    – Voltage (0-10 V) or current measurement (0-20 mA), configurable via software
  • Weidmüller B2L 3.50/20 connector
  • Separate power supply of the Multi-IO interface (+24 V DC, min. 2 A)

Additional interfaces

ETHERNET INTERFACE

  • 10/100 Mbit/s
  • DHCP server
  • SNTP
  • NAT routing
  • SNMP manager

SERIAL INTERFACE

  • Selectable RS-232/485
  • Serial baud rate 300 bps – 187,5 kbps

SECURITY FEATURES

  • OpenVPN client
  • TLS version 1.3 data encryption
  • Integrated Firewall
  • Password protection with password policy
  • Support for user roles
  • Root access authentication
  • Usage of standard ports for easy integration into firewalled environments
  • Encrypted and signed files for firmware-updates
  • Password protection for configuration export & import

MODBUS/TCP

  • Supports Modbus TCP Client/Server
  • Connects up to 128 server devices and supports 4096 values

MODBUS RTU

  • Supports Modbus RTU Master/Slave
  • Connects up to 128 serial Modbus RTU slave devices and supports up to 4096 values

IEC61850 (OPTIONAL)

  • Client/Server
  • Goose Publisher/Subscriber
  • Up to 4096 data objects (each data object with value, quality and timestamp)
  • 32 server devices supported in Client configuration

IEC60870-5-104 (OPTIONAL)

  • Client/Server functionality
  • Up to 4096 data objects (each data object with value, quality and timestamp)
  • 32 server devices supported in Client configuration
  • Support for IEC60870-5-104 redundancy according to Norwegian User Convention

Wireless LAN (OPTIONAL)

  • All Ethernet-based protocols of the SG-gateway can be used via WLAN
  • WLAN module according to IEEE 802.11 a/b/g/n
  • Dual-band capable (2.4 GHz, 5 GHz)
  • WLAN client
  • Prepared for WLAN access point functionality – will be available via firmware-update
  • Supports WPA/WPA2-PSK encryption
  • SMA antenna socket with foldable WLAN antenna

4G/LTE MODEM (OPTIONAL)

  • Send and receive SMS
  • In addition, all Ethernet-based protocols of the SG-gateway can be used via 4G/LTE:  E.g. for remote access to the control room via IEC60870-5-104 or IEC61850 protocols.
  • Uplink up to 5 Mbps
  • Downlink up to 10 Mbps
  • Mini SIM (2FF)
  • Variant for Europe: 
    – 2G bands: B3/B8 (1800/900 MHz)
    – 3G bands: B1/B3/B8 (2100/1800/900 MHz)
    – 4G bands: B1/B3/B7/B8/B20/B28A (2100/1800/2600/900/800/700 MHz)
  • Variant for North America: 
    – 3G bands: B2/B4/B5 (1900/1700/850 MHz)
    – 4G bands: B12/B14/B4/B2/B5/B13/B66/B71 (700/700/1700/1900/850/700/1700/600 MHz)

OPC-UA

  • Micro Embedded Device Server Profile
  • UA-TCP, UA-SC, UA-Binary protocol and encoding
  • Up to 128 groups, 4096 values
  • Up to 4 concurrent client sessions

MQTT

  • Client version 3.1 and 3.11
  • Flexible for own definition of payloads
  • Last will, QoS, Keep alive interval
  • TLS encryption

Configuration interface

The application logic can be realized on the device either using the integrated graphical web editor or by using a predefined configuration loaded to the device. The graphical web editor is a very intuitive and easy to use interface to program software applications and configure the gateway. No engineering tools are required and it can easily be accomplished by service technicians.

Technical specifications

Dimensions (L x W x H)84 x 65 x 107 mm with included connectors plugged
Weight450 g or 1 lbs
Operating temperature0 to +55 °C or +32 to +131 °F
Enclose materialPowder-coated, aluminum-zinc hot-dipped steel, RAL 7021
Power supply24 VDC (+/- 15%); Weidmüller BL 3.50/03 (connector included)
Current consumption250 mA at 24 V DC (without digital outputs) / with wireless modem: 290 mA at 24 V DC
Additionally max. 500 mA at 24 V DC per digital output (to be supplied via the I/O connector)
Ethernet interface1x 10/100 BaseT RJ45, link and traffic LED indicators
Multi-IO interface8x digital inputs/outputs, 24 V DC; 500 mA per output (typ.)
8x analog inputs, 0-20 mA or 0-10 V switchable
Weidmüller B2L 3.50/20 connector for I/O ports and power supply of the outputs
Serial interface1 x RS232/RS485 (selectable), Weidmüller BL 3.50/08 (included)
Optional WLANVariants with dual-band WLAN interface
A suitable WLAN antenna is included in the scope of delivery
SD-cardmicroSD card SD/SDHC, push/push slot
Optional modem4G/LTE modems for Europe or North America, antenna for SMA socket not included (in the accessories section you will find the matching antenna)
Mechanical ratingIP20, NEMA rating 1
MountingDIN-rail (EN 50022 standard)
Always included protocols Modbus TCP Client/Server, Modbus RTU Master/Slave, OPC-UA Server, MQTT Publisher/Subscriber, Kolibri (for HMS Hub connectivity)
Optional protocols IEC61850 Client/Server, IEC60870-5-104 Client/Server
Config method Integrated webserver
CertificationsCE, cUL, FCC*
FCC for devices with wireless modem (4G)

Order information

Ixxat SG-gateway – the right choice for your energy distribution application!

Fields of application

Integration of components with IEC 61850, IEC 60870-5, DNP3, Modbus and GPIO interfaces into modern control rooms or industrial controllers from Siemens or Rockwell Automation. The Ixxat SG-gateways can either be used as versatile data gateways but also as miniature RTU with included data processing and control functions.

  • Substations  
  • Power plant components
  • Energy storage
  • Photovoltaic systems
  • Measuring instruments
  • and many more

All you need in one device

  • Flexible and unrestricted configuration of data flow between all available protocols
  • Multiple usage of available data through OPC-UA and MQTT compatibility
  • Optional remote access for configuration updates
  • Protocol conversion, data modification, alarms up to complex logic implementation
  • Several security mechanisms, including password protection, OpenVPN and TLS, to protect your data and network

Configuration – easy and intuitive

  • Adaptation and processing of data using a graphical programming interface
  • Simplified configuration by using wizards
  • Fast installation and adjustment of parameters in the field since no additional tools are required
  • Fast plug & play installation after configuration